{"id":8172,"date":"2025-12-01T08:16:42","date_gmt":"2025-12-01T07:16:42","guid":{"rendered":"https:\/\/uws-technologie.de\/heating-water-march-but-please-comply-with-the-guidelines\/"},"modified":"2025-12-01T08:16:42","modified_gmt":"2025-12-01T07:16:42","slug":"heating-water-march-but-please-comply-with-the-guidelines","status":"publish","type":"post","link":"https:\/\/uws-technologie.de\/en\/heating-water-march-but-please-comply-with-the-guidelines\/","title":{"rendered":"Heating water, march\u2014but please comply with the guidelines!"},"content":{"rendered":"<h2 class=\"subheadline\">What VDI 2035 really says (and how you can safely comply with it in everyday life)<\/h2>\n<p>If you want to operate heating systems reliably, efficiently, and without consequential damage, you need to master the topic of <strong>heating water quality<\/strong>. This is exactly where VDI 2035 comes in. It describes the state of the art for hot water heating systems (&lt; 100 \u00b0C) and bundles the central requirements for <strong>filling, supplementary, and circulating water<\/strong> \u2013 so that <a href=\"https:\/\/uws-technologie.de\/en\/lime-as-a-heat-barrier\/\">limescale<\/a>, <a href=\"https:\/\/uws-technologie.de\/en\/what-influences-corrosion-in-heating-circuits\/\">corrosion<\/a>, sludge, and air don&#8217;t stand a chance.  <\/p>\n<p><strong>Important for classification:<\/strong> The currently applicable version is VDI 2035 Sheet 1 (03\/2021). It combines the topics of <strong>stone formation<\/strong> and <strong>water-side corrosion<\/strong> in one document. Sheet 3 (exhaust-side corrosion) exists separately. Many industry articles casually refer to the &#8220;new VDI 2035,&#8221; even in 2023\u20132024, but in terms of content, <strong>they refer to<\/strong> <strong>the 2021 edition<\/strong>.   <\/p>\n<h3>The 4 adjustment screws for heating water quality (short &amp; sweet)<\/h3>\n<p>From practice for practice \u2013 that is crucial:<\/p>\n<ol>\n<li><strong>Reduce hardness\/lime (scale)<\/strong><br \/>\nTarget value for <strong>fill water:<\/strong> <strong>\u2248 0.3 \u00b0dH<\/strong> (soft to fully desalinated). This prevents limescale formation and keeps heat exchangers efficient. <\/li>\n<li><strong>Keep conductivity low<\/strong><br \/>\nFor <strong>low-salt operation<\/strong>, the guideline value in <strong>operation:<\/strong> <strong>\u2264 100 \u00b5S\/cm<\/strong> \u2013 the lower, the better against corrosion.<\/li>\n<li><strong>Adjust the pH value appropriately<\/strong><br \/>\n<strong>General:<\/strong> <strong>8.2\u201310.0<\/strong><br \/>\n<strong>With aluminum components:<\/strong> <strong>8.2\u20139.0<\/strong> (drive more carefully, otherwise aluminum will corrode). <strong>Only evaluate pH after the running-in phase (8\u201312 weeks). <\/strong><\/li>\n<li><strong>Avoid oxygen<\/strong><br \/>\nOxygen accelerates corrosion. Guideline values in practical literature: <strong>&lt; 0.1 mg\/l<\/strong> for low-salt operation; often even stricter for salt-containing operation (<strong>&lt; 0.02 mg\/l<\/strong>). Build\/maintain the system so that <strong>O\u2082-entry is minimal<\/strong> (diffusion-tight materials, tight screw connections, degassing).  <\/li>\n<\/ol>\n<p><strong>Chemicals?<\/strong> VDI 2035 considers <strong>low-salt operation<\/strong> (demineralized water) to be the preferred method. <strong>Inhibitors &amp; O\u2082binders<\/strong> increase conductivity and are <strong>exceptions<\/strong>, not standard.<\/p>\n<div class=\"one-col-produktbox\"><div class=\"produktbox-center\"><div class=\"produktbox-images\"><div class=\"produktbox-symbol\" style=\"background-image:url(https:\/\/uws-technologie.de\/wp-content\/plugins\/fley-functions\/Mr_Heaty_Produkt.svg);\"><\/div><img decoding=\"async\" style=\"max-height:150px;\" src=\"https:\/\/uws-technologie.de\/wp-content\/uploads\/2023\/08\/heaty_ferriline_no2-100413-200x300.png\" srcset=\"https:\/\/uws-technologie.de\/wp-content\/uploads\/2023\/08\/heaty_ferriline_no2-100413-200x300.png 200w, https:\/\/uws-technologie.de\/wp-content\/uploads\/2023\/08\/heaty_ferriline_no2-100413-250x375.png 250w, https:\/\/uws-technologie.de\/wp-content\/uploads\/2023\/08\/heaty_ferriline_no2-100413-260x390.png 260w, https:\/\/uws-technologie.de\/wp-content\/uploads\/2023\/08\/heaty_ferriline_no2-100413-270x405.png 270w, https:\/\/uws-technologie.de\/wp-content\/uploads\/2023\/08\/heaty_ferriline_no2-100413-280x420.png 280w, https:\/\/uws-technologie.de\/wp-content\/uploads\/2023\/08\/heaty_ferriline_no2-100413-290x435.png 290w, https:\/\/uws-technologie.de\/wp-content\/uploads\/2023\/08\/heaty_ferriline_no2-100413.png 320w\" sizes=\"(max-width: 200px) 100vw, 200px\" class=\"produktbox-icon\" alt=\"Heaty Ferriline\" \/><\/div><h3>Heaty Ferriline No. 2<\/h3>Complete unit for professional bypass treatment, sludge and magnetite filtration in the hot water area incl. MAGella twister<br \/><a style=\"background-color: #00933b;\" class=\"btn button-green position-center\" href=\"https:\/\/uws-technologie.de\/product\/ferriline-no-2\/\" aria-label=\"Weiterf\u00fchrende Informationen zum Produkt: Heaty Ferriline No. 2\" rel=\"noopener\" role=\"button\">To the product<\/a><\/div><\/div>\n<h3>The scope of application:<\/h3>\n<ul>\n<li><strong>Scope:<\/strong> Hot water heating systems according to <strong>DIN EN 12828<\/strong> (flow &lt; 100 \u00b0C), including hydraulically connected cooling circuits, if corrosion-resistant. <\/li>\n<li><strong>Objective:<\/strong> Damage caused by <strong>lime<\/strong> and <strong>water-side corrosion<\/strong> \u2013 with clear quality requirements for filling, supplementary, and circulating water.<\/li>\n<li><strong>Consequence: <\/strong>Many manufacturers link <strong>warranty conditions<\/strong> to verifiable compliance with VDI values.<\/li>\n<\/ul>\n<h4>Practical guidelines \u2013 what we aim for as an HVAC company<\/h4>\n<table>\n<thead>\n<tr>\n<td><strong>Size<\/strong><\/td>\n<td><strong>Target range (low salt \/ preferred)<\/strong><\/td>\n<td><strong>Practical information<\/strong><\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Hardness (fill water)<\/strong><\/td>\n<td><strong>Approx. 0.3 \u00b0dH<\/strong><\/td>\n<td><strong>Achieve reliably via full desalination \/ demineralization.<\/strong><\/td>\n<\/tr>\n<tr>\n<td><strong>Conductivity (operation)<\/strong><\/td>\n<td><strong>\u2264 100 \u00b5S\/cm<\/strong><\/td>\n<td><strong>Conductivity increases with salts, inhibitors, antifreeze; keep as low as possible.<\/strong><\/td>\n<\/tr>\n<tr>\n<td><strong>pH value (without aluminum)<\/strong><\/td>\n<td>8,2\u201310,0<\/td>\n<td><strong>Evaluate pH after 8\u201312 weeks , not immediately after filling.<\/strong><\/td>\n<\/tr>\n<tr>\n<td><strong>pH value (with aluminum)<\/strong><\/td>\n<td><strong>8,2\u20139,0<\/strong><\/td>\n<td><strong>Aluminum corrosive above ~9.0; keep tight.<\/strong><\/td>\n<\/tr>\n<tr>\n<td><strong>Oxygen<\/strong><\/td>\n<td><strong>&lt; 0.1 mg\/l (low salt content)<\/strong><\/td>\n<td>Minimize O\u2082e input, ensure degassing\/ventilation.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>How to implement VDI 2035 \u2013 step by step<\/h3>\n<p><strong>1) Inventory &amp; planning<\/strong><\/p>\n<ul>\n<li><strong>Record system data:<\/strong> Volume, materials (aluminum yes\/no), diffusion-open components, replenishment paths.<\/li>\n<li><strong>Water analysis<\/strong> (filling location\/raw water) + if applicable <strong>system water<\/strong> (if applicable).<\/li>\n<\/ul>\n<p><strong>2) Select treatment: Full desalination before softening<\/strong><\/p>\n<ul>\n<li><strong>Full desalination (VE\/mixed bed)<\/strong> applies <strong>all salts<\/strong> \u2192 <strong>Conductivity<\/strong> \u2193, <strong>hardness &lt; 0.3 \u00b0dH<\/strong>; this is the most reliable way to achieve the VDI target values.<\/li>\n<li><strong>Softening<\/strong> reduces <strong>only<\/strong> hardness-forming substances \u2013 the <strong>conductivity<\/strong> can even <strong>increase<\/strong>. For VDI conductivity \u2266 100 \u00b5S\/cm, <strong>deionized water<\/strong> is the more reliable option. <\/li>\n<\/ul>\n<p><strong>3) Filling &#8211; clean, avoid air pockets<\/strong><\/p>\n<ul>\n<li><strong>DE filling<\/strong> with measuring\/metering unit (conductivity, volume).<\/li>\n<li><strong>Gently flush<\/strong> (existing system) until <strong>clear and free of particles<\/strong>. Remove magnetite and sludge from critical areas (otherwise valves, actuators, and heat exchanger channels will jam). <\/li>\n<li><strong>Degassing \/ venting<\/strong> Consider this directly.<\/li>\n<\/ul>\n<p><strong>4) Set pH window (note material mix)<\/strong><\/p>\n<ul>\n<li>For <strong>aluminum<\/strong>, consistently run at <strong>8.2\u20139.0<\/strong>.<\/li>\n<li><strong>Patience:<\/strong> pH <strong>after 8\u201312 weeks<\/strong> during operation \u2013 measurements taken before this time are not very meaningful.<\/li>\n<\/ul>\n<p><strong>5) Replenishment: only treated<\/strong><\/p>\n<ul>\n<li><strong>Permanent:<\/strong> Replenishment unit <strong>with deionized cartridge<\/strong> and <strong>quality monitoring<\/strong>; untreated water will destroy your good starting values in no time. (Chemicals only in justified exceptions.) <\/li>\n<\/ul>\n<div class=\"one-col-produktbox\"><div class=\"produktbox-center\"><div class=\"produktbox-images\"><div class=\"produktbox-symbol\" style=\"background-image:url(https:\/\/uws-technologie.de\/wp-content\/plugins\/fley-functions\/Mr_Heaty_Produkt.svg);\"><\/div><img decoding=\"async\" style=\"max-height:150px;\" src=\"https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-243x300.png\" srcset=\"https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-243x300.png 243w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-250x309.png 250w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-260x321.png 260w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-270x334.png 270w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-280x346.png 280w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-290x359.png 290w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-320x396.png 320w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-335x414.png 335w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-371x459.png 371w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-374x462.png 374w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional-485x600.png 485w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Complete_professional.png 550w\" sizes=\"(max-width: 243px) 100vw, 243px\" class=\"produktbox-icon\" alt=\"Heaty Complete PROfessional Heaven 7\" \/><\/div><h3>Heaty Complete Professional<\/h3>Heaty Complete PROfessional is the world&#8217;s first smart IoT make-up system, including Cloud connection &#8211; fully automatic, leakage protection and digital water meter.<br \/><a style=\"background-color: #00933b;\" class=\"btn button-green position-center\" href=\"https:\/\/uws-technologie.de\/en\/product\/heaty-complete-professional\/\" aria-label=\"Weiterf\u00fchrende Informationen zum Produkt: Heaty Complete Professional\" rel=\"noopener\" role=\"button\">To the product<\/a><\/div><\/div>\n<p><strong>6) Monitoring &amp; maintenance<\/strong><\/p>\n<ul>\n<li><strong>Checks:<\/strong> Conductivity, pH, turbidity\/particles, O\u2082 (if available).<\/li>\n<li><strong>Documentation:<\/strong> Measurements, volumes, cartridge replacement, service. Manufacturer&#8217;s warranty included. <\/li>\n<\/ul>\n<h3>Common mistakes \u2013 and how to avoid them<\/h3>\n<ul>\n<li>&#8220;<strong>First use distilled water, then top up with tap water.<\/strong>&#8221; \u2192 <strong>No-go<\/strong>: Values drop, corrosion sets in. <strong>Always<\/strong> r<a href=\"https:\/\/uws-technologie.de\/en\/service\/replenishment\/\">efill with treated water<\/a>.<\/li>\n<li><strong>Check pH immediately after filling<\/strong> \u2192 Wait <strong>8\u201312 weeks<\/strong>, then measure and fine-tune.<\/li>\n<li><strong>Softened instead of deionized<\/strong> \u2192 Conductivity remains high\/increases, corrosion risk remains. For <strong>\u2264 100 \u00b5S\/cm<\/strong>, you need <strong>demineralization<\/strong>. <\/li>\n<li><strong>Ignore aluminum<\/strong> \u2192 pH too high \u2192 pitting\/passive layer problems. <strong>8.2\u20139.0<\/strong> Strictly adhere to this.<\/li>\n<li><strong>O\u2082 entries<\/strong> via diffusion-open components\/leaks \u2192 <strong>O\u2082 &lt; 0.1 mg\/l<\/strong>, plan for degassing.<\/li>\n<\/ul>\n<h3>Best practice: Target values that work in everyday life<\/h3>\n<ul>\n<li><strong>DE<\/strong> to <strong>\u2264 100 \u00b5S\/cm<\/strong> (better to start lower).<\/li>\n<li><strong>pH<\/strong>:\n<ul>\n<li><strong>without aluminum:<\/strong> <strong>8.2\u201310.0<\/strong><\/li>\n<li><strong>with aluminum:<\/strong> <strong>8.2\u20139.0<\/strong><\/li>\n<\/ul>\n<\/li>\n<li><strong>O\u2082<\/strong> Minimize technical factors (choice of materials, tightness, automatic degassing).<\/li>\n<\/ul>\n<h3>Documentation &amp; liability \u2013 your safety net<\/h3>\n<ul>\n<li><strong>Handover protocol<\/strong> with initial values (LF, pH, hardness, turbidity), <strong>deionized water volume<\/strong>, <strong>filter\/resin serial number<\/strong>, <strong>sampling point<\/strong>.<\/li>\n<li><strong>Maintenance schedule<\/strong> with measurement intervals (e.g., semi-annually, quarterly for systems with high make-up water consumption).<\/li>\n<li><strong>Make-up volume<\/strong> and <strong>quality<\/strong> Document continuously \u2013 many manufacturers link <strong>warranty<\/strong> to verifiable compliance with VDI target values.<\/li>\n<\/ul>\n<div class=\"one-col-produktbox\"><div class=\"produktbox-center\"><div class=\"produktbox-images\"><div class=\"produktbox-symbol\" style=\"background-image:url(https:\/\/uws-technologie.de\/wp-content\/plugins\/fley-functions\/Mr_Heaty_Produkt.svg);\"><\/div><img decoding=\"async\" style=\"max-height:150px;\" src=\"https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-300x200.webp\" srcset=\"https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-300x200.webp 300w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-250x167.webp 250w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-260x173.webp 260w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-270x180.webp 270w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-280x186.webp 280w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-290x193.webp 290w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-320x213.webp 320w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-335x223.webp 335w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-371x247.webp 371w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy-374x249.webp 374w, https:\/\/uws-technologie.de\/wp-content\/uploads\/Messkoffer-Set_WaterBoy.webp 500w\" sizes=\"(max-width: 300px) 100vw, 300px\" class=\"produktbox-icon\" alt=\"WaterBoy Messkoffer und Messger\u00e4t\" \/><\/div><h3>Messkoffer WaterBoy<\/h3>The UWS WaterBoy measuring case contains everything the HVAC specialist needs to measure data in accordance with the VDI 2035, \u00d6NORM H 5195-1 and SWKI BT 102-01 standards in two L-BOXXES.<br \/><a style=\"background-color: #00933b;\" class=\"btn button-green position-center\" href=\"https:\/\/uws-technologie.de\/product\/messkoffer-waterboy\/\" aria-label=\"Weiterf\u00fchrende Informationen zum Produkt: Messkoffer WaterBoy\" rel=\"noopener\" role=\"button\">To the product<\/a><\/div><\/div>\n<h3>FAQ<\/h3>\n<p><strong>Are there fixed VDI limit values?<\/strong><br \/>\nVDI 2035 works with <strong>guideline\/target values<\/strong> and clear recommendations (e.g., low-salt operation). A guideline value of <strong>\u2264 100 \u00b5S\/cm<\/strong> has been established as the target value for low-salt operation. Stricter pH ranges apply to aluminum systems.  <\/p>\n<p><strong>Why VE instead of softening?<\/strong><br \/>\nOnly deionization reduces <strong>all <\/strong>ions \u2192 l<strong>ow conductivity<\/strong>, <strong>reduced susceptibility to corrosion<\/strong>. Softening only removes hardness components and can even increase conductivity. <\/p>\n<p><strong>When to measure\/adjust pH?<\/strong><br \/>\n<strong>After 8\u201312 weeks<\/strong> \u2013 the system stabilizes beforehand.<\/p>\n<p><strong>How strict is it with oxygen?<\/strong><br \/>\nVery. <strong>&lt; 0.1 mg\/l<\/strong> for low-salt operation is a good target value; for salty operation, <strong>&lt; 0.02 mg\/l<\/strong> is sometimes mentioned. In any case, the following applies: minimize O\u2082e input. <\/p>\n<h3>Conclusion from many years of HVAC practice<\/h3>\n<p>If you consistently implement <strong>deionized water filling<\/strong>, <strong>strict makeup water control<\/strong>, <strong>a suitable pH range<\/strong> (note aluminum), and <strong>low O\u2082<\/strong>, you will safely comply with VDI 2035 \u2013 and the system will run <strong>smoothly, efficiently, and durably<\/strong>. The few extra minutes spent on measurement and documentation will save you days of troubleshooting and hassle with complaints later on. This is exactly how we have been doing it for years \u2013 and this is exactly how the heating water remains <strong>ready for use<\/strong>: clean, compliant with standards, and stress-free.   <\/p>\n<p>Image: <a href=\"https:\/\/unsplash.com\/de\/@sigmund?utm_source=unsplash&amp;utm_medium=referral&amp;utm_content=creditCopyText\" target=\"_blank\" rel=\"nofollow noopener\">Sigmund<\/a> \/ <a href=\"https:\/\/unsplash.com\/de\/fotos\/graues-metallrohr-an-brauner-betonwand-rVRvR9VUIoQ?utm_source=unsplash&amp;utm_medium=referral&amp;utm_content=creditCopyText\" target=\"_blank\" rel=\"nofollow noopener\">Unsplash<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>What VDI 2035 really says (and how you can safely comply with it in everyday life) If you want to operate heating systems reliably, efficiently, and without consequential damage, you need to master the topic of heating water quality. This is exactly where VDI 2035 comes in. It describes the state of the art for [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[217,215,238],"tags":[],"class_list":["post-8172","post","type-post","status-publish","format-standard","hentry","category-make-up","category-preparation","category-shk-measurement-technology"],"acf":[],"_links":{"self":[{"href":"https:\/\/uws-technologie.de\/en\/wp-json\/wp\/v2\/posts\/8172","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/uws-technologie.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/uws-technologie.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/uws-technologie.de\/en\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/uws-technologie.de\/en\/wp-json\/wp\/v2\/comments?post=8172"}],"version-history":[{"count":0,"href":"https:\/\/uws-technologie.de\/en\/wp-json\/wp\/v2\/posts\/8172\/revisions"}],"wp:attachment":[{"href":"https:\/\/uws-technologie.de\/en\/wp-json\/wp\/v2\/media?parent=8172"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/uws-technologie.de\/en\/wp-json\/wp\/v2\/categories?post=8172"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/uws-technologie.de\/en\/wp-json\/wp\/v2\/tags?post=8172"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}